The dust free feeding station with vibrating screen, also called a manual bag breaker, which is a feeding and screening machine that integrates feeding and screening functions. It is suitable for manually unpacking 0~50 kg of bagged or barreled powder materials. The equipment is equipped with a dust removal device, and there is no dust leakage during the unpacking process, effectively avoiding dust during feeding and ensuring a clean operating environment. The Dust free feeding station is widely used in the material feeding process of pharmaceutical, food, chemical, and other industries.
- Model SYT-800, SYT-1000
- Discharge weight: 10~50kg/bag
- Discharge speed: 80~160bags/h
- Filter area: 9m²
- Filter accuracy: 2um
- Air consumption: 0.5m³
Price: $1790 – 2430.0 / Set
Working Principle
When handling small bags of materials, they need to be unpacked and introduced into subsequent processes. The operator only needs to manually remove the material bag and then pour the material directly into the dust free feeding station. When feeding, the dust collection system of the feeding station automatically starts, and the dust collection fan strongly absorbs the fine dust generated by the dumped material.
Then the material enters the vibrating screen, and the vibrating motor drives high-frequency vibration to promote the uniform distribution and rapid flow of the material, and intercept large impurities or particles that do not meet the specifications in the material, so as to ensure that the compliant particles are discharged to the next process in an orderly manner, ensuring production continuity and product quality.
System Structure
The screening dust free feeding station consists of a manual unloading bin, a pressure-proof feeding platform, a feeding bin, a vibrating screen, a filtration system, a dust collection system, a back-blowing airbag, and a vibration motor.
Structural Features
Manual Unloading Bin:
- Function: As the initial point for materials to enter the feeding station, materials are poured into this bin manually or mechanically.
- Features: Designed with easy-to-operate openings and sealing devices to reduce the leakage of materials during the unloading process.
Anti-Pressure Feeding Platform:
- Function: Support and stabilize the manual unloading bin, and have a certain pressure resistance to ensure safety during the feeding process.
- Features: Strong structure, flat surface, easy to clean, prevent materials from accumulating on the platform and causing pressure.
Under-Feeding Bin:
- Function: Receive materials falling from the manual unloading bin and guide them to the vibrating screen for screening.
- Features: Designed with reasonable flow channels to ensure smooth flow of materials, reduce blockage and residue.
Vibrating Screen:
- Function: Screen materials and separate particles of different particle sizes.
- Features: Equipped with a vibration motor to generate high-frequency vibration and improve screening efficiency; the screen can be replaced as needed to meet the screening requirements of different materials.
Filter System:
- Function: Capture and filter the dust generated during the screening process to prevent it from entering the working environment.
- Features: Use high-efficiency filter materials to ensure filtering effect; designed with a structure that is easy to clean and maintain to extend service life.
Dust Collection System:
- Function: Collect dust captured by the filtration system and conduct centralized treatment or discharge.
- Features: Closely connected with the filtration system to ensure that dust does not leak; equipped with back-blowing airbags and other devices to regularly clean the dust accumulated on the filter material.
Back-blowing Airbag:
- Function: Provide back-blowing airflow for the filtration system to remove dust on the filter material and restore its filtration performance.
- Features: Automatic control and easy operation; significant back-blowing effect and reduced labor maintenance costs.
Vibration Motor:
- Function: Provide power for the vibrating screen to drive it for high-frequency vibration screening.
- Features: High efficiency and energy saving, stable operation; the vibration frequency and amplitude can be adjusted as needed to meet the screening needs of different materials.
Details
Product Paramenters
| Model | Speed（rpm） | Air pressure(Pa) | Airflow(m³/h) | Sieving area(m³) |
|---|---|---|---|---|
| SYT-800 | 1460 | 1217-1641 | 1550-997 | 0.42 |
| SYT-1000 | 1460 | 0.64 |
Features Of Dust Free Feeding Station
- Dust free feeding technology: Adopt closed bag opening and negative pressure feeding, no dust overflow, create a dust-free green working environment.
- Anti-blocking system: Optional screening and vibrating screen devices can effectively prevent the entry of large bagged materials and foreign matter, and reduce blockage.
- High-efficiency filtration: High-efficiency filtration capacity greatly reduces material waste and improves production efficiency.
- Environmentally friendly large air volume dust collection: built-in high-efficiency dust collector, large air volume dust collection, easy maintenance, can be connected with central dust collection.
Advantages
- Simple and safe structure: simple structural design, safe and reliable feeding process, easy to operate and maintain.
- Automatic dust removal function: built-in back-blowing dust removal device, automatic dust cleaning, reducing manual maintenance costs.
- Space saving: The equipment has a sophisticated structure, small footprint, and can be flexibly adapted to different work sites.
- Maintenance-free and long life: maintenance-free, jet-type self-cleaning filter element, no need to change frequently, high-quality fan, long service life.
- Equipment adjustability: The equipment structure, height, built-in bagging and hopper can be adjusted according to actual needs, with strong flexibility.
- Modular design: easy to disassemble and upgrade, flexible configuration according to material characteristics, and improve equipment adaptability.
- Customized design: automatic cutter, waste bag recycling, vibrating screen, etc. can be configured to meet the personalized needs of users and improve the automation and environmental protection level of the overall equipment.
- Main material selection: A variety of main materials can be selected according to the actual needs of users: SUS304, SUS304L, SUS316, SUS316L, carbon steel, etc.
Application
The Dust free feeding station system is suitable for unpacking, feeding, screening, and unloading small bags of materials in the pharmaceutical, chemical, and food industries, and is particularly suitable for feeding and screening of materials with poor fluidity.
Case
China Dust Free Feeding Station With Vibrating Screen
Sanyuantang Machinery is a professional supplier of dust-free feeding, screening, and conveying solutions for powders in China. We mainly provide powder processing technology services to customers in the food, pharmaceutical, and chemical industries, including processing technology and engineering design, development, and application of various types of powders and solid materials. In addition, we supply powder material processing equipment such as powder bagging stations, and automatic unloading bins, as well as crushing, conveying, screening, mixing, packaging, and other equipment! Contact us for details and quotes on dust-free feeding stations.
