A material processing company in the United States needed a set of efficient bulk tungsten powder screening equipment due to production needs. The company has extremely high requirements for corrosion resistance, wear resistance, environmental performance, and accurate particle size classification capabilities of the vibrating screen equipment. After in-depth market research and technology comparison, the company has developed a strong interest in our ultrasonic vibro sifter.

Customer Requirements

Material requirements: All components must be made of corrosion-resistant and wear-resistant materials to ensure no pollution during long-term operation and to ensure product quality.
Design requirements: The equipment design needs to ensure minimal vibration during operation to reduce the impact on surrounding equipment and the environment. At the same time, it is necessary to provide a sealing structure that does not harm the environment to ensure the safety and cleanliness of the production environment.
Environmental requirements: The concentration of suspended particles in the installation area needs to meet strict environmental standards.
Dimensions and weight: The weight of the equipment shall not exceed 500 kg, and the overall dimensions shall not be larger than 1500×1500×1500 mm to adapt to the customer’s production site.
Classification requirements: Accurate particle size classification of tungsten powder to ensure that the classification efficiency reaches at least 85%.
Production requirements: Single loading volume and productivity meet customer production needs.
Adjustment range: The adjustment range needs to be between 800-20000 rpm to adapt to the separation needs of different particle sizes.
Power requirements: Local voltage usage standards.

Solution

According to the specific needs of customers, we recommend and provide ultrasonic vibro sifter solutions. The screening equipment is made of corrosion-resistant and wear-resistant materials to ensure that the equipment does not produce pollution during long-term operation. Ultrasonic technology combined with the design of the vibrating screen effectively reduces the vibration of the equipment, improves screening efficiency, and reduces the impact on surrounding equipment and the environment.

The ultrasonic vibro sifter can work 24 hours a day and does not require cooling or cooling. The screening mesh can reach 600 mesh, and the screen can be completely self-cleaning. It can truly solve the screening problems of high density, high fineness, and light specific gravity, and ensure that the characteristics of the tungsten powder processed remain unchanged.

The ultrasonic vibro sifter adopts a fully sealed structure to ensure the cleanliness and safety of the production environment while meeting the customer’s requirements for the concentration of suspended particles in the installation area. In addition, we have also optimized the size, weight, classification accuracy, productivity, and adjustment range of the ultrasonic vibro sifter according to the customer’s production needs to ensure that the equipment can meet customer requirements.

Outcome

After installation and debugging, the ultrasonic vibro sifter machine was successfully put into use. Customer feedback shows that the ultrasonic vibrating screen is stable and reliable during operation, has high classification accuracy, and achieves the expected separation effect.