In carbon industry production, the screening of materials such as carbon blocks, calcined coke, anthracite, graphite powder, and asphalt coke powder is a critical process that directly impacts subsequent production quality and efficiency. With years of expertise in Vibrating Screen R&D and manufacturing, Sanyuantang Machinery has developed three core solutions tailored to carbon industry material characteristics: Ultrasonic Vibrating Screen, Gyratory Screen, and Linear Vibrating Screen. These provide highly adaptable, stable, and efficient screening solutions to help enterprises achieve high-quality production goals.
Ultrasonic Vibrating Screens
Gyratory Screens
Linear Vibrating Screens
Core Screening Equipment and Adaptive Solutions
Linear Vibrating Screen: Specialized for Large-Particle Pre-processing of Carbon Blocks
Application Scenarios: Primarily used for fragment removal of calcined carbon blocks and pre-screening of large-particle raw materials.
Adaptive Advantages:
Long-Distance Conveying Screening: Material travels along a linear trajectory within the equipment, enabling both material classification and extended-distance conveying. This facilitates the design of long-distance screening production lines.
High Impact Resistance: Features a heavy-duty screen box and high-tension mesh structure to withstand impacts from falling bulk materials, reducing downtime caused by impact damage and lowering maintenance frequency.
Flexible Angle Adjustment: The screen surface angle can be flexibly adjusted according to different materials’ screening requirements, balancing material throughput while ensuring screening accuracy.
Ultrasonic Vibrating Screen: Optimal Choice for Fine Material Screening
Applications: Designed for fine materials below 200 mesh, such as graphite micropowder and asphalt coke powder, enabling impurity removal and classification operations.
Adaptive Advantages:
Effective Screen Clogging Prevention: Equipped with ultrasonic screen cleaning technology, high-frequency micro-vibrations disintegrate adhered particles, resolving screen blockages caused by fine powder agglomeration and electrostatic adhesion.
High Screening Precision: Generates horizontal, vertical, and inclined three-dimensional motion trajectories during operation, significantly enhancing fine powder pass rate. Ensures purity of screened powder to meet stringent production requirements for electrode and negative electrode materials.
Convenient Operation & Maintenance: Supports variable frequency adjustment for optimizing parameters based on material properties. Modular structure facilitates daily cleaning and maintenance.
Practical Application Case: A Shanxi carbon enterprise has collaborated with Sanyuantang Machinery for over 5 years, consistently procuring this vibrating screen for graphite micropowder processing. Users report excellent screening stability and low comprehensive maintenance costs over extended operation.
Gyratory Screen: Multi-layer classification equipment for multi-grain-size materials
Application Scenarios: Suitable for multi-grade proportioning and impurity removal of 4mm~12mm aggregates such as calcined coke and anthracite coal.
Adaptive Advantages:
Multi-layer Synchronous Screening: A single unit can integrate multiple screen layers, separating coarse aggregates, medium particles, and fine powders in a single operation. This simplifies production processes while reducing equipment footprint.
Preserves Material Integrity: Employing a rotary oscillation motion that mimics manual screening, it minimizes material breakage during processing—particularly effective for protecting fragile graphite raw materials.
Eco-Friendly & Wear-Resistant: Polyurethane-edged screens paired with a fully enclosed structure enhance wear resistance and extend service life while effectively containing dust emissions, meeting environmental production standards.
Screening Solution Summary
The carbon industry handles diverse materials, requiring screening processes tailored to specific properties:
- For large bulk materials requiring long-distance transport, prioritize Linear Vibrating Screens.
- For grading coarse and fine materials with high-efficiency processing demands, Gyratory Screens are ideal.
- For fine powders requiring high-purity screening, Ultrasonic Vibrating Screens are best suited.
Conclusion:
Leveraging years of technical expertise in vibrating screen technology and deep insights into the production challenges of the carbon industry, Sanyuantang Machinery consistently prioritizes practical enterprise needs to deliver tailored, high-performance screening solutions. For screening equipment procurement or customized solutions, contact our technical team to obtain a dedicated plan that enhances your production efficiency and product quality.
